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What is a Batch Controller?
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A batch controller sounds like a very complex machine used predominately in the chemical industry.  In actuality, batch controllers are very simplistic and provide great precision in handling a range of different liquids, solids and/or powders.
 
A batch controller is an automated device or system utilized in industrial processes to automate and regulate the dispensing of materials. Batching involves combining specific quantities of raw materials or ingredients to produce a desired mixture or product. This practice is prevalent in industries such as chemical manufacturing, food processing, pharmaceuticals as well as many others.
 
The automated batch controller is responsible for overseeing the sequence and timing of various operations within the batching process. It typically incorporates the following features:
 
1. Recipe Management: Enables users to define and store specific recipes or formulas for different products
2. Material Handling: Manages the flow of raw materials into the mixing or processing equipment
3. Weighing and Measuring: Ensures precise measurement of each ingredient as per the specified recipe
4. Automation: Reduces manual intervention by automating the control of valves, pumps, and other equipment used in the batching process
5. Data Logging: Records data concerning the batch, including ingredient quantities, process parameters, and timestamps
 
The implementation of automated batch controllers enables companies to enhance accuracy, consistency and efficiency in their production processes. This practice not only aids in upholding product quality but also diminishes the chances of human errors linked with manual batching.
 
Contact us to learn more about pairing a batch controller with a new or existing scale!
Nick Zanghi
Nick Zanghi
Systems Product Manager
Nick has a lifetime of scale knowledge and experience. Read More

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